When manufacturing this robot, what special requirements for plastic parts need to be considered?

When manufacturing this robot, the requirements for plastic parts are very high. Since the robot contains more than 100 plastic parts and these plastic parts need to be matched with high precision, the dimensional accuracy of the plastic parts must be strictly controlled during the manufacturing process to ensure the overall performance and stability of the robot. At the same time, plastic parts may shrink and deform during the molding process due to factors such as temperature and pressure, so it is necessary to optimize the mold design and molding process to minimize the shrinkage and deformation of plastic parts.
The robot mainly uses imported ABS, PC, POM, PMMA and other materials. These materials have excellent mechanical properties, heat resistance, wear resistance and electrical insulation, etc., which can meet the use requirements of robots in various complex environments. When selecting materials, it is also necessary to consider the processing performance and cost-effectiveness of the materials to ensure the quality of plastic parts and the rationality of manufacturing costs.
The robot contains more than 70 sets of molds, each of which needs to be carefully designed and manufactured to ensure that the shape, size and surface quality of the plastic parts meet the requirements. When designing the mold, it is necessary to fully consider the shrinkage and deformation of the plastic parts, and reduce the impact of these factors on the quality of the plastic parts through reasonable mold structure and molding process. High-precision processing equipment and processes are required in the mold manufacturing process to ensure the accuracy and life of the mold.
During the injection molding process, process parameters such as injection pressure, injection speed, and mold temperature need to be strictly controlled to ensure the molding quality and performance of the plastic parts. At the same time, various abnormal conditions in the molding process need to be monitored and handled in a timely manner to avoid defects or scrapping of plastic parts.
The surface treatment of the robot plastic parts adopts a bright light effect, which requires polishing, spraying and other processing processes after molding to achieve the required surface quality. In terms of quality control, each plastic part needs to be strictly inspected for quality, including dimensional measurement, appearance inspection, performance testing, etc., to ensure that the quality of the plastic parts meets the design requirements.
The requirements for plastic parts when manufacturing this robot are very high, and it is necessary to comprehensively consider the accuracy and dimensional stability of plastic parts, material selection and performance requirements, mold design and manufacturing, molding process control, surface treatment and quality control, etc.